Project Description
Project Background
• The original manual packaging has low efficiency (≤ 15 boxes/minute per person)
• Two types of box types with complex craftsmanship (double insertion box/inner tray folding box)
• Glue and tire patch need to be accurately matched
Solution
Core Technology
✓ Dual mode switching - compatible with dual plug boxes and inner tray folding boxes on the same device (changeover time<3 minutes)
✓ Intelligent folding system - precise completion of inner tray forming → pushing into outer box action
✓ Visual positioning - Ensure that the tire patch is aligned with the adhesive position (error ≤ 0.5mm)
✓ Linkage feeding - automatic cutting of glue tube+feeding of tire patch vibration plate
Implementation effectiveness
▲ Packaging speed increased to 40 boxes/minute (267% higher than manual labor)
▲ The defect rate has decreased from 3% to below 0.2%
▲ Reduce 6 operators
